Volvo Recalls Over 7,400 Plug-In Hybrids Due to Fire Risk

History Behind the Recall

Volvo has issued a safety recall for 7,483 plug-in hybrid vehicles in the U.S. due to a serious fire risk linked to a defect in the high-voltage battery module. The company warns that affected vehicles may experience a short circuit and thermal runaway, particularly when parked and fully charged, a condition that could cause the vehicle to ignite while unattended in garages or residential areas.

Volvo initiated an investigation after a customer reported a “thermal event” on February 6, 2024. Though only two incidents have been reported so far and no injuries or crashes have occurred. The risk is significant enough for Volvo to advise owners to stop charging their vehicles immediately until the repair is completed.

Which Models Are Affected

The recall applies to the following plug-in hybrid electric vehicles (PHEVs):

  • 2020–2021 Volvo S90
  • 2022 Volvo V90
  • 2020–2022 Volvo S60
  • 2020–2022 Volvo V60
  • 2020–2022 Volvo XC60
  • 2020–2022 Volvo XC90

These vehicles are equipped with battery modules manufactured by LG, which may have internal defects leading to a potential short circuit. The defect stems from a production deviation in the battery cells that could allow overheating and fire.

What Owners Need to Do Next

Volvo will begin mailing owner notification letters in May 2025. Owners are instructed not to charge their vehicles until the recall service has been completed.

Dealers will inspect the battery modules for cell deviations. If abnormalities are found, the battery module will be replaced free of charge. Additionally, all affected vehicles will receive a software update to improve battery monitoring and safety detection.

For more information, contact Volvo customer service or visit the NHTSA website at www.nhtsa.gov.

How Volvo Owners Can Take Back Control

While these recalls have been communicated to owners, many continue to be unhappy with the solutions provided by automakers. These problems have the potential to escalate into further action, underlining the importance of protecting consumer rights.

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